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Field and laboratory experimental studies on hard-rock tunnel excavation based on disc cutter coupled

《结构与土木工程前沿（英文）》页码 1370-1386 doi: 10.1007/s11709-023-0947-0

摘要： The tunnel boring machine (TBM) is typically used in hard-rock tunnel excavation. Owing to the unsatisfactory adaptability of TBM to the surrounding rock, when crossing high-strength and high-wear strata, the TBM can easily cause defects, such as abnormal wear on cutters and overload damage to bearings, thus affecting the construction efficiency and cost. Therefore, high-pressure waterjet technology should be applied to assist in rock breaking for efficient TBM tunneling. In this study, the effects of water pressure, nozzle diameter, and nozzle speed on cutting are investigated via laboratory experiments of cutting hard rock using high-pressure waterjets. The penetration performance of the TBM under different water pressures is investigated via a field industrial penetration test. The results show that high-pressure waterjets are highly efficient for rock breaking and are suitable for industrial applications, as they can accommodate the advancing speed of the TBM and achieve high-efficiency rock breaking. However, during the operation of high-pressure waterjets, the ambient temperature and waterjet temperature in the tunnel increase significantly, which weakens the cooling effect of the cutterhead and decreases the construction efficiency of the TBM. Therefore, temperature control and cooling measures for high-pressure waterjets during their long-term operation must be identified. This study provides a useful reference for the design and construction of high-pressure water-jet-assisted cutterheads for breaking road headers.

关键词： tunnel boring machine hard-rock cutting free face disc cutter rock-cutting efficiency

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新建有岩爆倾向硬岩矿床采矿技术研究工作程序

郭然,于润沧

《中国工程科学》 2002年第4卷第7期页码 51-55

摘要：

目前矿山的岩爆研究工作大都是围绕着如何预报和防治岩爆展开的，针对如何开展新建或尚未发生过岩爆矿山的岩爆研究工作不多。文章重点探讨了新建有岩爆倾向硬岩矿床开采技术研究工作程序，为建立有岩爆倾向深赋硬岩矿床采矿理论体系奠定了基础。

关键词：岩爆采矿技术工作程序

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金属矿床地下自动开采的前沿技术及其发展途径

李仲学,李翠平,刘双跃

《中国工程科学》 2007年第9卷第11期页码 16-20

摘要：

通过总结和分析国外有关金属矿床地下无人开采或自动开采技术研究、开发、应用等方面的进展情况，对金属矿床地下自动开采关键前沿技术及其在我国的发展途径提出一些思考。

关键词：金属矿床自动采矿无人采矿无人矿山

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Crack evolution of soft–hard composite layered rock-like specimens with two fissures under uniaxial compression

《结构与土木工程前沿（英文）》 2021年第15卷第6期页码 1372-1389 doi: 10.1007/s11709-021-0772-2

摘要： Acoustic emission and digital image correlation were used to study the spatiotemporal evolution characteristics of crack extension of soft and hard composite laminated rock masses (SHCLRM) containing double fissures under uniaxial compression. The effects of different rock combination methods and prefabricated fissures with different orientations on mechanical properties and crack coalescence patterns were analyzed. The characteristics of the acoustic emission source location distribution, and frequency changes of the crack evolution process were also investigated. The test results show that the damage mode of SHCLRM is related to the combination mode of rock layers and the orientation of fractures. Hard layers predominantly produce tensile cracks; soft layers produce shear cracks. The first crack always sprouts at the tip or middle of prefabricated fractures in hard layers. The acoustic emission signal of SHCLRM with double fractures has clear stage characteristics, and the state of crack development can be inferred from this signal to provide early warning for rock fracture instability. This study can provide a reference for the assessment of the fracture development status between adjacent roadways in SHCLRM in underground mines, as well as in roadway layout and support.

关键词： soft−hard composite layered rock mass double cracks crack evolution acoustic emission digital image correlation

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Realtime prediction of hard rock TBM advance rate using temporal convolutional network (TCN) with tunnel

Zaobao LIU; Yongchen WANG; Long LI; Xingli FANG; Junze WANG

《结构与土木工程前沿（英文）》 2022年第16卷第4期页码 401-413 doi: 10.1007/s11709-022-0823-3

摘要： Real-time dynamic adjustment of the tunnel bore machine (TBM) advance rate according to the rock-machine interaction parameters is of great significance to the adaptability of TBM and its efficiency in construction. This paper proposes a real-time predictive model of TBM advance rate using the temporal convolutional network (TCN), based on TBM construction big data. The prediction model was built using an experimental database, containing 235 data sets, established from the construction data from the Jilin Water-Diversion Tunnel Project in China. The TBM operating parameters, including total thrust, cutterhead rotation, cutterhead torque and penetration rate, are selected as the input parameters of the model. The TCN model is found outperforming the recurrent neural network (RNN) and long short-term memory (LSTM) model in predicting the TBM advance rate with much smaller values of mean absolute percentage error than the latter two. The penetration rate and cutterhead torque of the current moment have significant influence on the TBM advance rate of the next moment. On the contrary, the influence of the cutterhead rotation and total thrust is moderate. The work provides a new concept of real-time prediction of the TBM performance for highly efficient tunnel construction.

关键词： hard rock tunnel tunnel bore machine advance rate prediction temporal convolutional networks soft computing construction big data

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关于硬岩隧道掘进机刀盘设计的进一步研究

Jamal Rostami, Soo-Ho Chang

《工程（英文）》 2017年第3卷第6期页码 892-904 doi: 10.1016/j.eng.2017.12.009

摘要：

在隧道项目中，隧道掘进机（TBM）能否顺利施工取决于TBM 系统所有部件（从刀具到后备系统）能否正常运转，并取决于全部机车车辆的配合。而在整个TBM 系统中，刀盘是影响TBM 施工效率最为关键的因素。刀盘的设计影响到掘削效率、刀盘平衡、刀具使用寿命、主轴承/ 齿轮箱维护、出渣效果、面刀和边刀/ 排渣铲斗的磨损情况。总体来说，刀盘设计对掘进速度（ROP）、机器利用率（U）及每日进尺（AR）有重要影响。尽管当前可用文献中已就盘形滚刀、切削力、刀盘的某些设计特征做了讨论，但与本论题相关的文献却十分有限，这是因为刀盘的设计主要由隧道掘进机制造商负责，大部分设计工艺都属制造商专有，虽然本论题当前大受关注，但岩石隧道掘进机的设计对终端客户而言仍是个谜题。本文将试着阐明设计中的基本概念，虽不足以帮助读者进行成熟设计，却可助工程师与承包商理解设计步骤中的构思过程、合理设计中应注意的事项以及刀盘设计对于隧道掘进机运行及寿命周期的意义。

关键词： TBM 刀盘设计刀盘布置盘形滚刀刀具布置形式 TBM 效率

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电气化铁路既有线扩堑石方控制爆破安全快速施工技术

何广沂,荆山,王兆友

《中国工程科学》 2000年第2卷第6期页码 73-79

摘要：

电气化铁路既有线扩堑石方爆破，其爆破环境、地形地质、工程量等要比城市中的岩石爆破或基础拆除爆破复杂困难得多，规模大得多；由于有电接触网和距既有线线间距小，也比非电气化铁路既有线扩堑爆破复杂困难得多。针对电气化铁路既有线扩堑的特点而采取的先进实用有创造性的技术，从而达到安全快速施工的目的。

关键词：电接触网既有线扩堑石方控制爆破非电起爆安全快速

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TBM施工隧洞不良地质超前预报实践——以吉林省中部城市引松供水工程为例 Article

李术才, 聂利超, 刘斌

《工程（英文）》 2018年第4卷第1期页码 131-137 doi: 10.1016/j.eng.2017.12.010

摘要：

由于隧洞掘进机（TBM）施工具有快速、安全、高效的显著优势, 采用TBM 施工的隧洞越来越多。然而，TBM 施工对地层的适应性较差，在施工过程中遭遇的诸如溶洞、断层或破碎带等不良地质，往往会造成突水突泥、塌方、卡机等灾害，严重危及施工安全。因此，提前探明掌子面前方的不良地质体及其含水情况极为重要。针对TBM 施工隧洞的复杂环境，本文以吉林引松供水工程TBM 施工隧洞为依托，综合运用地质分析、三维激发极化与地震超前地质预报方法，提出了适用于TBM 隧洞施工期的综合超前地质预报技术体系，对TBM 施工隧洞掌子面前方的溶洞、断层破碎带等不良地质进行了准确的预报。避免了隧洞突水突泥、塌方、卡机灾害的发生，对于TBM施工隧洞不良地质超前预报与TBM 安全高效掘进具有一定借鉴意义。

关键词： TBM 隧洞综合超前预报地质分析三维激发极化法地震法不良地质体

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Analysis of load and adaptability of disc cutters during shield tunneling in soft–hard varied strata

《结构与土木工程前沿（英文）》 2023年第17卷第4期页码 533-545 doi: 10.1007/s11709-023-0946-1

摘要： The disc cutters of shield machines exhibit unsatisfactory adaptability and performance during the soft–hard varied strata tunneling process. To analyze the rotation state, cutting performance, and adaptability of disc cutters during shield tunneling in soft–hard varied strata, the Holmquist Johnson Cook and Federal Highway Administration constitutive models are introduced to numerically simulate the failure process of materials on the excavation face and to calculate the load of disc cutters. Additionally, the parameters of the models are modified based on laboratory disc cutter excavation test results. The results of numerical calculation can reflect the load level and the behavior of the disc cutters during operation. The tangential loads of the disc cutters during the cutting of four typical soft-strata excavation face models are numerically calculated, thus providing reference values for the starting torque of the disc cutters. A greater penetration is suggested for soft-strata tunneling to allow the disc cutters to rotate smoothly and continuously as well as to guarantee a better cutting effect. The disc cutters in the center of the cutterhead should be specified with a lower starting torque to prevent uneven wear, rotation stagnation, cutterhead clogging, and other adverse phenomena.

关键词： shield tunneling disc cutter load laboratory excavation test numerical calculation soft–hard varied strata

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Advances in molecular dynamics simulation of ultra-precision machining of hard and brittle materials

Xiaoguang GUO,Qiang LI,Tao LIU,Renke KANG,Zhuji JIN,Dongming GUO

《机械工程前沿（英文）》 2017年第12卷第1期页码 89-98 doi: 10.1007/s11465-017-0412-7

摘要：

Hard and brittle materials, such as silicon, SiC, and optical glasses, are widely used in aerospace, military, integrated circuit, and other fields because of their excellent physical and chemical properties. However, these materials display poor machinability because of their hard and brittle properties. Damages such as surface micro-crack and subsurface damage often occur during machining of hard and brittle materials. Ultra-precision machining is widely used in processing hard and brittle materials to obtain nanoscale machining quality. However, the theoretical mechanism underlying this method remains unclear. This paper provides a review of present research on the molecular dynamics simulation of ultra-precision machining of hard and brittle materials. The future trends in this field are also discussed.

关键词： MD simulation ultra-precision machining hard and brittle materials machining mechanism review

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浅埋深两硬条件下特厚煤层综放开采技术

张忠温,吴吉南

《中国工程科学》 2011年第13卷第11期页码 107-112

摘要：

针对平朔矿区4号煤层条件，采用理论分析方法研究了浅埋深两硬条件下4号煤层顶煤的冒放性及合理采煤方法。以提高顶煤冒放性为目标，采用数值模拟的方法进行了综放工作面参数及设备选型配套研究。实践表明，浅埋深两硬煤层条件下通过加大综放工作面长度与割煤高度，可以实现安全、高效、高回收率开采。

关键词：浅埋深两硬煤层顶煤冒放性大采高综放

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煤岩体水力致裂弱化技术及其进展

黄炳香,邓广哲,刘长友

《中国工程科学》 2007年第9卷第4期页码 83-88

摘要：

针对煤矿开采中坚硬顶煤（板）冒落性差的问题，讨论了煤矿生产中由此产生的顶煤放出率、冲击矿压、自燃发火和瓦斯积聚等技术难题；分析了坚硬顶煤（板）水力致裂弱化技术的岩体水力致裂裂缝扩展行为规律、渗透压力对裂隙岩体宏细观结构的改造作用及其宏观力学响应，水压裂缝扩展形态控制技术，钻孔封孔技术和岩体水力致裂弱化的监测监控的研究现状和技术发展趋势。

关键词：坚硬顶煤(板) 水力致裂裂缝扩展细观结构

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Primary cilia in hard tissue development and diseases

《医学前沿（英文）》 2021年第15卷第5期页码 657-678 doi: 10.1007/s11684-021-0829-6

摘要： Bone and teeth are hard tissues. Hard tissue diseases have a serious effect on human survival and quality of life. Primary cilia are protrusions on the surfaces of cells. As antennas, they are distributed on the membrane surfaces of almost all mammalian cell types and participate in the development of organs and the maintenance of homeostasis. Mutations in cilium-related genes result in a variety of developmental and even lethal diseases. Patients with multiple ciliary gene mutations present overt changes in the skeletal system, suggesting that primary cilia are involved in hard tissue development and reconstruction. Furthermore, primary cilia act as sensors of external stimuli and regulate bone homeostasis. Specifically, substances are trafficked through primary cilia by intraflagellar transport, which affects key signaling pathways during hard tissue development. In this review, we summarize the roles of primary cilia in long bone development and remodeling from two perspectives: primary cilia signaling and sensory mechanisms. In addition, the cilium-related diseases of hard tissue and the manifestations of mutant cilia in the skeleton and teeth are described. We believe that all the findings will help with the intervention and treatment of related hard tissue genetic diseases.

关键词： primary cilia bone mechanical sensing hard tissue cilium-related bone disease tooth

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Crystalline mesoporous transition metal oxides: hard-templating synthesis and application in environmental

Zhen MA, Bei ZHOU, Yu REN

《环境科学与工程前沿（英文）》 2013年第7卷第3期页码 341-355 doi: 10.1007/s11783-012-0472-1

摘要： Mesoporous silicas such as MCM-41 and SBA-15 possess high surface areas, ordered nanopores, and excellent thermal stability, and have been often used as catalyst supports. Although mesoporous metal oxides have lower surface areas compared to mesoporous silicas, they generally have more diversified functionalities. Mesoporous metal oxides can be synthesized via a soft-templating or hard-templating approach, and these materials have recently found some applications in environmental catalysis, such as CO oxidation, N O decomposition, and elimination of organic pollutants. In this review, we summarize the synthesis of mesoporous transition metal oxides using mesoporous silicas as hard templates, highlight the application of these materials in environmental catalysis, and furnish some prospects for future development.

关键词： mesoporous materials silica metal oxide hard-templating environmental catalysis

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Crystallographic orientation effect on cutting-based single atomic layer removal

Wenkun XIE, Fengzhou FANG

《机械工程前沿（英文）》 2020年第15卷第4期页码 631-644 doi: 10.1007/s11465-020-0599-x

摘要： The ever-increasing requirements for the scalable manufacturing of atomic-scale devices emphasize the significance of developing atomic-scale manufacturing technology. The mechanism of a single atomic layer removal in cutting is the key basic theoretical foundation for atomic-scale mechanical cutting. Material anisotropy is among the key decisive factors that could not be neglected in cutting at such a scale. In the present study, the crystallographic orientation effect on the cutting-based single atomic layer removal of monocrystalline copper is investigated by molecular dynamics simulation. When undeformed chip thickness is in the atomic scale, two kinds of single atomic layer removal mechanisms exist in cutting-based single atomic layer removal, namely, dislocation motion and extrusion, due to the differing atomic structures on different crystallographic planes. On close-packed crystallographic plane, the material removal is dominated by the shear stress-driven dislocation motion, whereas on non-close packed crystallographic planes, extrusion-dominated material removal dominates. To obtain an atomic, defect-free processed surface, the cutting needs to be conducted on the close-packed crystallographic planes of monocrystalline copper.

关键词： ACSM single atomic layer removal mechanism crystallographic orientation effect mechanical cutting Manufacturing III